One at a time, to your customer's door
Send the day's orders and labels. We build, box and ship them. No warehouse needed.
A US factory for bed-in-a-box brands.
Some of the biggest brands in the business already build here. Thousands a month, with room on the line for yours.
Contents
- Output
- 3,000+ a month
- Builds
- Foam + hybrid
- Heights
- Up to 16 inches
- Sizes
- Twin to Cal. King
- Packing
- Roll-packed on site
How a mattress leaves here
Build
Assembled to your spec.
Tag
Law-tagged on site.
Pack
Compressed, rolled and boxed.
Ship
By parcel or by the pallet.
Two ways out of the building
By the pallet, to retail
Wrapped, labeled and on LTL freight. We already ship to some of the largest retailers in the world.
Shipped in, or built here
- Duties
- Shipped inAntidumping duties on mattresses from China, Vietnam, Mexico, India and more. Some top 100%.
- Built hereThose duties don't apply to mattresses we build.
- Ships as
- Shipped inA container of about 300 roll-packed queens.
- Built hereSingle parcels or wrapped pallets.
- Door to door
- Shipped inAbout two months.
- Built hereDays, by truck.
Starting without a spec
We'll develop a construction with you, then build and adjust samples until you sign off. Development is quoted separately.
Layers
- 1Cover and fire barrier
- 2Comfort layer
- 3Support layer
- 4Pocketed coils
- 5Base foam
Talk to Beau
Send your spec, or just your sizes and a rough monthly volume. You'll get a straight answer: whether we can build it here, and what it would take.
Email Beau